1937 Dodge D5 Sedan

Played around with brake pedal pads yesterday. I think I'm going with the 2/3 pad for clearance. Messing with a heel pad for under the gas pedal now to get it more comfortable, the trans tunnel and recessed firewall take up all the room that was there for my feet.

20200828_114429.jpg 20200828_115228.jpg
 
Dad,
Good vibrations, or lack of. Looks like all the drive shaft vibration is gone. Pinion is now 1 degree nose down with the new shims. Run her up past 60 mph/3000 rpm and smooth as silk.
Now to aim headlights and do a final drop of the fuel tank to calibrate the sender.

FB_IMG_1599164334548.jpg
 
First bath since 1991. Lots of grit in the paint from all the work that had to be done post paint, and should have been accomplished while in primer. But, she's clean, has a quick coat of spit shine and a good winters project will be a complete polish by hand followed by a sealant. Gave her the gentle bath using the best home car wash concentrate I've always used. (1/3 to 1/2 cup baby shampoo, 2 heaping tablespoons of borax and a gallon of water. Mix the concentrate 1 to 2 cups per bucket of water for a gentle and thorough clean.)

FB_IMG_1599502845865.jpg FB_IMG_1599502856024.jpg FB_IMG_1599502865771.jpg FB_IMG_1599502873858.jpg
 
Fuel tank is in for the last time. Got the fuel sender clocked so float is centered in the tank left to right for least disturbance of the fuel gauge while driving. Also measured and set the proper depth and float arm length to get the gauge spot on. Here with power on the tank shows E when dry and 1/4 when 4 of the 16 gallon capacity is put in the tank. Success.....time to go get cigars!

FB_IMG_1599573188807.jpg FB_IMG_1599573200292.jpg
 
Still working the brakes. Did figure out why Ol Bessy kept popping front lug nuts. It appears a 1/2-20 lug nut will thread on and torque
(once) to an M12-1.5 lug stud. Once i got that vetted, I could torque past 40 ft lbs and not strip the nuts!

As for the brakes: I went to a larger bore dual master cylinder. Duralast NM1521 which has the 1 1/8" bore (replacing the 1" bore master that was on there), no reserve pressure valves and shallow piston cup. After bench bleeding, swapping back to and adjusting the short push rod pin and verifying the free play at the pedal was still about 1/4" at the linkage and bleeding the lines twice around (ran about another pint through it front and rear) brakes are MUCH improved overall and panic stops are straight line, quick and provides a feeling of confidence.

As expected, the pedal is harder now but no more so than my 08 Xterra or 03 Thunderbird. Of significant note I can feel the brakes engaging in the top 1/3 or so of the stroke rather than down at the bottom quarter. It feels more like all my daily drivers now, should make transition from daily driver to fun hot rod easier to manage.

With luck, I'll have this part of the project sorted soon and can move on to tweaking the pair of Rochester 2g carbs on the engine for best performance and driveability.
 
Dad,

Raining so a good day to work on your car. Productive day. Finished up all the brake adjustments. I think after yesterdays test rides and several "emergency" stops, that should be good to go. No leaks this morning so I count myself lucky.

Spent some time with the carburetors. I removed the secondary Rochester 2g. Throttle blades were sticking open. Once it was on the bench I could see that there is no light passing around the blades when fully closed, so, no vacuum leaks. After removing the accelerator pump push rod I could see there was no problem with the throttles, the sticking was internal and associated with a binding of the accelerator pump. So off came the top and I found the problem, seal had gotten cocked and was half on and half off the pump shaft. Got it all back together, after cleaning and blowing out the carbs, lots of fines in there even with dual filters. Gotta change oil this month so will probably do both fuel filters at the same time. Tank should be pretty clean by now, especially with having drained it last week to finish up tuning the fuel sending unit.

Spent the next 40 minutes at idle adjusting linkage, (finally got the primary throttle fully closed too) and fine tuning the idle mixture, set it for maximum vacuum/smoothest idle. She pulls 19.5 inches of mercury at idle. So, that part is perfect.

Rain should move out tonight so I guess tomorrow I'll load up a bag or two of corn, take her for a ride to check deer stands.

accel pump seal.jpg
 
Just finished about an hour and a half ride with GoodWife. Ol Bessy seems to be happy with the new larger brake master cylinder and brake adjustments. Starts easy and runs pretty smooth. I'll check plugs again later, think she's still a bit rich but that can be solved later. Tuning seems pretty good and the pinion angle is much happier. Lots of squeaks and stuff so still listening closely to the motor but over all, we are happy. GoodWife so relaxed on the ride that she took a nap!
 
Cleaning up. Double date night. Ol Bessy is taking us to the open air concert at the Berry Patch, known world wide (well, in Montgomery County, NC anyway) as the home of the largest strawberry shaped building in the Universe. (It would seem for all the neglect and all the waiting to get back on the road, Ol Bessy hasn't lost the Old Dick Cunningham touch. Namely, get on the road, find the wierdest and oddest stuff, stop, watch, listen, eat, repeat......she and Dad were made for each other.)
Damn.....thats a big roof.

FB_IMG_1601578454645.jpg
 
Last edited:
Dad,
A bunch of work going on with Ol Bessy, between hunting trips. All of the jobs can be broken down into hours so that I can keep driving her daily.
1. Cut the ears of the top of the 12 bolt differential. They were about 3/4 inch from the floor. I now have three inches clearance and have ordered axle snubbers 4 inches long to cut down to the right size. What ever size Ol Bessy tells me is right. In the long run, since the GM 12 bolt is larger than the original Dodge rear, I may have to either add helper springs, 500 lb capacity ought to do or better, cut out a section of the flat floor under the rear seat and add a new piece of metal that has a hump, to increase axle clearance and movement. A step at a time. No surgery untill i get the snubbers on and load it down again for a ride.
2. The tune increased mileage from 7ish mpg to about 11 or so mpg. Still running very rich, she is easy to start. Starts before the completion of the first rotation with no choke. Plugs are dark grey and fluffy black and the tail pipe is black, sooty. Acceleration is okay, I'd call it lazy though, very little snap. So, before I dive in and start jetting her down for better economy, figured I'd replace the very small and very restrictive air cleaners. This should help some with the rich fuel condition and let her breath easier. There are no oval or even round air cleaners for a dual duece set up, so I had to modify the base plate to fit. But looks decent and should allow up to a 6 inch tall air cleaner depending on how much air Ol Bessy wants. Still some refining to do and the base plate will need a new coat of paint, but she looks good and locks down nicely on the twin carbs.
3. Right front tire is dragging on the right front fender brace in a hard right going thru ruts/bumps and up into steep parking spaces. I measured, the arch of the fender on the right side is 3/4" lower than the left, frame is level though so, I'll have to loosen it up and get the fender brace moved out and up some to pick up the clearance needed at the arch for those turns.
4. I got the front kick panels sealed. Now the hot air off the engine dosn't blow into the cab. I think i'm going to get kydex (gun holster plastic) to make up the fire wall and kick panels, and door panels. I'll also use it for building new rear arm rests. Good stuff. Moldable, holds its shape and immune to moisture. Plus, it'll hold a staple/tack so it can be upholstered over. Once in, it should never warp on us.

FB_IMG_1602026375553.jpg FB_IMG_1602026339727.jpg
 
Ok Dad,


Rear axle snubber are on. I think they will work fine. They are late model jeep snubbers trimmed to fit.


I also got the right front fender moved up and out for tire clearance, matching the driver side. Time to load up and go for a ride
 
Dad,
Looks like we licked a few issues yesterday and today.
With floor clearance and axle snubbers in place the back end dosn't bottom in the ruts and bumps that it used to. Front fender seems to be clear of the tire on turns. Next check will be to load up with 3 or 4 passengers and go for another ride. With luck maybe we can avoid modifying the floor or adding helper springs. I doubt the nos rear springs are strong enough for a big trailer but if we can load a small trailer and/or passengers or deer without bottoming I'll be happy. Of course, most of the nations roads are a lot smoother than the ones I test drive on around here!
As for the new air cleaner, what a huge positive difference. We'll still have to do some jetting of the carbs but its pretty obvious she's breathing better. The slight roll at hot idle is gone, pretty much a smooth steady idle now. Also, not near as lazy when accelerating and noticeably more responsive to the throttle pedal. A side benefit is its a damn site quieter now! For now I'll finish out this tank of gas and run a couple more and check plug colors before diving into jet changes. I think later this week I'll pull the air cleaner and paint it to match the body color.
Progress, progress. Every trip out gets her closer to reliable and daily driver status.
 
Dad,


I think the next week or so will see me getting back to some heavy work, suspension. I think the rear end still needs some tweaking of the pinion angle. Both the angle finder and the Tremec Corp application for pinion operating angles drives me crazy with no two similar trial measurements ever giving the same results. So, I'm tuning the operating angles by feel......when she stops vibrating I'll have it right. But with the trans tail down 3.7 degrees and the differential nose down 1 degree she runs smooth up to about 55 mph then some slight vibration. However, this is not likely the best pairing of angles as evidenced by some continued slight vibration approaching highway speeds. Overall, Its much better than it was and the speed range where vibration starts is now much higher but I am pretty sure the differential needs to nose up at least a couple of degrees on those rear springs.


On the front end, its time to break loose the lower ball joints and rotate the springs a quarter turn into their higher riding position. It appears they have started to settle in nicely but shes a touch too low in the front now. At least by the gut definition.....e.g. my gut no longer fits under the front end! So, i'll get them rotated and see how the front end picks up so they can finish taking their set to final ride height. I'll try not to launch another spring across the garage when I do it!
 
Dad,


First highway run today. Made the run to Rockingham for gasoline, (this tank 11.23 mpg mostly on short hop drives). She ran 60 mph on the trip down, pretty smooth. 65 mph on the way back, slightly less smooth.


Notes for adjustments over the next few weeks:


1. Dual deuces are harder to keep in adjustment than a single 4 barrel carb. Especially the idle speed. Mostly it seems about getting and keeping both butterflies closed at idle the same way each time. Usually a goose will clear it up but I think we need to fix that issue and move on to jetting.


2. Let her sit more than five days and the modern half gas/half additives all evaporates out of the bowls and she is much harder to start.


3. I will need to raise the front end about 1 inch to be comfortable with tire to fender clearance. Springs have taken all their set now and we could use a small bit of extra clearance for these rough country roads and for when we have passengers aboard. A .5" isolator on top of the springs should give up to 1" of rise over all.


4. Rear pinion angle wants a bit more preload. I think i'll nose down about 1 degree more and see where that puts us. Based on the last test, Ol Bessy dosn't want any nose up at all on the pinion.


5. Those 1.75" wide NOS rear springs are soft, bumps the bump stops but not the floor now. Made for 87 horses. 220 horses likely twist them up a good bit. Still up in the air but might try some over leaf helpers in front of the rear axle to hold the pinion angle and firm up the ride a bit better.


6. She's fun to drive!
 
Dad, Big step forward. First high speed highway run for Ol Bessy in about 25+ years. A photo out over the hood headed south on I74.....and a short video of the speedometer and serene music, as we steadily roll South bound at 70 mph. (She's loud and thirsty at that speed but pushed her past 75 mph for a stretch and we know she can do it relatively smoothly. But, with no upholstery at least she's no louder than she was running that weak flathead lawn tractor motor all those years.) I think we finally have the right operating angles for the drive shaft. Bessy no longer shakes her self apart on hard acceleration and running the highway at 2800 to 3100 rpm didn't elicit any untoward vibration from the drive line.



Highway.jpg
 
Congrats!

Sounds like you need to dial in some more initial advance?
 
Tining is good. 10 initial, 32 at speed, 44 at speed on vacuum.

Shes still jetted a bit rich but mileage with tweaks changed from 7mpg to 12 mpg. Also note its 3 speed and 3.31 out back so 70 mph is about 3000 rpm. They drink heavily at that speed
 
Dad,
First endurance run today. 232 miles. Left this morning at 0945 and arrived home at 1600. Just over a full tank of gas and we netted a strong 12.25 mpg with some stops and averaging cruise speeds of 55 mph.

From Pekin, NC we went north through Troy, NC to the Pisgah Covered Bridge. Stopped for photos. Then North/around and through the Uhwarrie National Forest to the west side and South to the town of Uhwarrie. From there to Troy, NC again for lunch at Better Burger. Down State 109 to Wadesborough, NC and further South and East to Bennettsville, SC by way of Cheraw, SC. From there back up State 15/501 to Aberdeen, NC., North and West through Seven Lakes and Candor, NC on 211 and finally, out State 731 at the South end of the Uwharrie National Forest to home here in Pekin.

She ran great. Tune seems fine and the carbs are working fine. Next endurance outing will be up the interstate from Pekin, NC to Fancy Gap, VA and back holding highway speeds.

Todays trip confirms about all we need to do now mechanically is raise the front end on new springs, get the rear springs under control and probably rebuild the rear differential. Then, it'll be upholstery time.Dodge8.jpgDodge7.jpgDodge6.jpgDodge5.jpgDodge4.jpgdodge3.jpgDodge2.jpgdodge1.jpg
 
Last edited:
Easy road...back roads through NC and SC. 60 mph all the way. A stellar 13 mpg! Rain all the way. Newport wipers work great. Heater melts sneakers. Burned headlights for the whole 3 hours, so confidence in the electric system now as well. Rear end noisy but holding together.....overall, very pleased. Hell, the stereo even answers the cell phone!

20210205_093436.jpg20210205_130834.jpg20210205_130851.jpg
 
Back
Top Bottom