Bye Bye Plastic. My Step By Step Refinishing

brentona

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West Ashley, Charleston, SC.
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I came into possession of an Arsenal SLR 95 not too long ago. It was blacked out and fine. But I thought it could be better, different, mine. Enter, the rifle:

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I decided I would get a nice Ironwood Designs stock set. However, their pre-finished sets were out of stock for this model. The project began.

I wanted to do a 100% shellac finishing and decided, the hell with it, I’ll make my own.

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2.5# of this guy and a gallon of denatured alcohol will make my base, amber shellac.

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This 2.5# cut yielded 5 quarts of pure amber shellac. I kept 1 qt amber and progressively stepped up a percentage of “Reddish Brown” Transtint to each quart. I will refer to them in percentages. 0 being amber, whole meaning 1 ounce of Transtint for a quart.

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Here is the bare wood with two coats of plain amber.

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In this picture, you see the shade change as I added a coat of quarter value and a coat of half value. Buffing with 0000 steel wool in between.

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One more coat of half value and two coats of three quarter here. Starting to look a little better.

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Three coats of whole value tinted shellac and a realization: I am going to keep my ultimak up top and abandon the top fore end wood. In order to do this, I had to inlet the sides of the bottom wood, and remove a fair amount of stock to accommodate the mounting brackets that tie in with the ultimak gas / rail system.

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This is the difference of one versus three coats of full value tint. Shellac is an awesome layering finish.

All of these previous pictures were taken with a cell phone. It’s only right that the final product be done with a real camera.

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And that’s it. I now have roughly the same amount of shellac as I began with. A little bit goes a long long way. All in all, it was a great project. The quality of the furniture is fantastic. I highly recommend Ironwood Designs if you’re in the mood for some organic material to replace your injection molded plastic. Give the unfinished product a try. It’s a great project.



It should be mentioned that this is my first time finishing any sort or stock, in this case, an AKM. Don’t be nervous. Read some info online and go for it.

-Brent


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Awesome write-up, @brentona, and the end result is computer wallpaper worthy. Very well done all around.

I can't tell for certain in photo #7, but did you have to drill screw holes for the stock? Any fitment issues?
 
Awesome write-up, @brentona, and the end result is computer wallpaper worthy. Very well done all around.

I can't tell for certain in photo #7, but did you have to drill screw holes for the stock? Any fitment issues?

Thank you!!!
Zero fitting on the stock just what I mentioned with the bottom fore end in regards to the ultimak. I did run a screw into the tang placement, but that’s pretty standard


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Beautiful work!
 
Nice job...
Single or double tang stock?
If single does it feel solid?
Have a single tang myself..

It’s single. So Ironwood threads a 3/8 bolt through the stock and it is secured by a curved, threaded block of steel. You take the curved block and place it inside the receiver and with a socket, tighten the bolt to the receiver. It’s a mechanical connection and I’d be damn surprised to find a stronger one.


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