Does Electrolytic Rust Removal Really Work?

powwowell

Located in Deep Run, NC
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I decided to give it a try on a really rusty Dutch Oven, that was given to me.

From this:


To this:


Via this:


I'm going to use the Dutch oven this weekend to make my roux, and cook "the trinity" for some Gumbo. Then transfer the goodness to a larger cast iron pot, then adding the rest of the ingredients.
 
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I've got to try that with my MEC Sizemaster. There's a couple other things I could use it for too. Love finding old woodworking tools to make useable again.
 
bein' a chemical engineer, I like electrolysis... but I prefer heat in conjunction with weak acids for rust removal.
Since cast iron is porous and heating cast iron expands the pores, it makes sense that heat would enhance the process of drawing out the rust. I'd never thought about it.

Do you have any examples of homemade setups that use heat and electrolysis?
 
Ive used both electrolysis and "weak acids and heat" ie vinegar in a fish cooker at 150deg and for really rusty items nothing beats 10amps @ 12v for 24hrs
 
as an added bonus, it electrocutes you while it removes the rust!
I'm sure it would at the least, would probably sterilize every male in a 3 meter radius as well.

I sounded like a high voltage discharge. I'm wondering if they are just calling it a laser.
 
How could we apply heat to this system in a garage? Would starting with 212* water help?
Or just put the Dutch oven on the stove, if'n ya wanna get it higher than 212 deg F.

Since cast iron is porous and heating cast iron expands the pores, it makes sense that heat would enhance the process of drawing out the rust. I'd never thought about it.
Acids work better with hot metal... not sure it would make any difference with electrolysis.

Do you have any examples of homemade setups that use heat and electrolysis?
Nope, sorry... but it's a good point, expand everything first with heat, then the electrolytic solution can go inta tiny places.

I learned about cleanin' metal with heat and weak acids by doin' boiler cleanin' with a power company. They shut down the boiler, an' before it cools, fill it with a solution of citric acid and EDTA (a chelating agent that keeps the metals in solution so they are removed when flushed). By testin' the metal content of the water that was flushed, we calculated the pounds of metal removed. Each time it was more'n you would guess!

I like squeezin' lemons on bayonet electric connections, like stern lights on boats, and corroded connectors. Vinegar is great for removin' rust (short rub), or the whole blue finish (long soak) on firearms. Muriatic acid is dilute hydrachloric acid, and would be great on the hot Dutch oven.

With both acids and electroysis, the key is to know the progress. Check it often, so ya don't take more'n ya need to take.
 
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So what is the active mix in EvapoRust? It works great, but pricey if you have large items. It takes every bit of rust off anything with an overnight soak, leaves a dark gray oxide(?) finish. I've used it to restore completely rusted up pliers that wouldn't budge - leaves lots of pitting of course.
 
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Evaporust is a weak acid (reduces pH to dissolve rust) with a chelating agent (binds iron so it doesn't come out of solution). Probably Oxalic Acid with EDTA.
 
Citric Acid works well in some cases. From what I understand it is fairly reasonable to buy online. Never tried it. Have used the electrolisis and
Evaporust, both work well.
 
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