Lost gears in RZR tranny

Butter

Who’s in charge around here?
Staff member
Charter Life Member
Benefactor
FFL
Multi-Factor Enabled
Joined
Dec 16, 2016
Messages
4,707
Location
Kannapolis
Rating - 100%
44   0   0
I was riding today, landed a jump and lost all drive. Pretty sure I was in the gas when I landed. Anyway, lost all the gears and park. Shift linakge is moving normal, rear tires spin together when jacked up, no metal or particles in gear oil.
 
Lost all gears? No reverse?

Chain broke ?

Can you spin output sprocket?2DE7F48C-4F86-4A99-9820-C464B7F2388E.jpeg
 
No gears, no reverse. Where did you find that picture? I need to look at the service manual, but I believe the output is enclosed
Just a google search.

What year and model is yours?
 
Hold up... engine to transmission belt?

AD820134-A187-4F7A-863A-B10C1F3175FC.jpeg
 
Last edited:
CVT tranny is what it sounds like.
 
Hold up... engine to transmission belt?

View attachment 42888
2009 RZR 800S

I dont think its the belt because I lost park. I need to google that bracket, wonder what that is.
interesting-clutch support

Im gonna try and grab a bore scope at work and see if there's anything visible
 
Last edited:
That bracket is interesting. I guess I'm out of the loop on this one.:D
 
Ouch does it have a drive shaft it might have got the splines on or broke by chance? Had a rear axle on a fourwheeler act similar but its a solid axle setup.
 
Ouch does it have a drive shaft it might have got the splines on or broke by chance? Had a rear axle on a fourwheeler act similar but its a solid axle setup.
Its shaft to rear diff. Guys on RZR forum think its the drive chain as seen in Mike Overlays post #6
 
I don’t have any insight for your problem but hope you get it worked out. I just finished replacing a front axle on my foreman, that wasn’t to bad. I’m not familiar with the rzrs, but I know belts do some weird things. Buddy had one snap in his canam and it locked everything up, same thing happened on a wild cat he had.
 
I would say the drive chain too. Now just upgrad to an xp 1k. I happen to have one fs lol


Sent from my iPhone using Tapatalk
 
After checking the schematic, there is no chain.....Ill be diving into it in about an hour, yall hold the forum down for me today
 
What did you find broken??
 
@Butter You must have had a ride planned with some people you didn't want to ride with. Just like @BurnedOutGeek your picture looks staged.:D:D

Just kidding. That sucks. I hope you get her back in shape with minimal time and money.
 
FAB282A9-4CBA-47D9-B7EE-D3C0420D9170.jpeg Intermediate pinion shaft. Guess it couldn’t handle my mad racing skillz
 
I see the pic now, so my answer would be...no
 
That part looks expensive.
It seems like a sacrificial part should have busted first, like a shear pin or a chain.

Is the tranny all stock?
 
Last edited:
Pretty easy fix?
kinda, was a 5 hr motor/tranny pull, 10 minute tranny cover pull
That part looks expensive.
It seems like a sacrificial part should have busted first, like a shear pin or a chain.

Is the tranny all stock?

$120. There are no chains or pins. Yes
I know this isn't any help, but have you entertained owning something other than a Polaris? :D
Na, its the only problem I've ever had with it, and it was my own fault it broke. Plus its been paid for since day 1
 
Back
Top Bottom